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U-Groove Dial Optical Sorting Machine for Precision Components

Optical sorting machine with U-groove dial structure, designed for stable positioning and accurate inspection of small precision components.

    product Description

    The U-Groove Dial Optical Sorting Machine is an automated vision inspection solution developed for high-precision inspection and reliable sorting of small components that require stable and controlled positioning. Featuring a specially designed U-groove rotary dial, the system ensures that parts are securely seated during rotation, preventing tilting or misalignment throughout the inspection process.

    During operation, components are fed into the U-groove slots and transferred smoothly through multiple inspection positions. The groove structure provides consistent orientation and positional stability, allowing industrial cameras to capture clear images of critical features. This makes the machine especially suitable for inspecting parts that are difficult to hold upright or prone to rolling, such as fasteners, pins, bushings, small shafts, and irregular precision parts.

    Equipped with high-resolution cameras and optimized lighting systems, the machine performs accurate inspection of surface defects, dimensional features, and geometric characteristics. Typical inspection items include scratches, dents, deformation, burrs, cracks, missing features, and dimensional deviations. The controlled indexing movement ensures repeatable inspection results even during long-term, high-volume production.

    Powered by JuRen Intelligent’s in-house developed vision inspection software, the system processes images in real time and performs automatic defect judgment and sorting. Qualified and defective products are discharged into separate channels, reducing reliance on manual inspection and improving production efficiency.

    The modular design allows flexible configuration of cameras, lenses, and lighting according to different product types and inspection requirements. Designed for continuous industrial operation, the U-Groove Dial Optical Sorting Machine helps manufacturers enhance quality control, reduce defect rates, and achieve stable inspection performance in automated production environments.

    Product Features

    Automatic feeding and orderly part arrangement
    The machine is equipped with an automatic feeding system based on a vibrating plate. Products are poured into the vibrating plate and arranged in an orderly manner through controlled vibration, enabling smooth feeding and discharging. This significantly reduces manual feeding frequency and improves inspection efficiency.

    Stable positioning with U-groove dial structure
    The U-groove dial structure ensures that parts are stably seated during rotation, preventing tilting or misalignment. With high-transparency inspection surfaces, parts that cannot stand upright can still be positioned flat and inspected reliably.

    High-speed and high-precision inspection
    Combined with industrial cameras and optimized vision algorithms, the system supports high-speed inspection performance. The inspection speed can reach up to 1200 pcs/min, with inspection accuracy up to 5 μm, depending on product characteristics.

    Comprehensive appearance and dimensional detection
    The system supports inspection of multiple appearance and size parameters, including height, length, diameter, angle, sharpness, concentricity, inner diameter, step measurement, and opposite sides. This enables reliable quality control for precision components.

    Intelligent vision system and user-friendly operation
    Powered by JuRen Intelligent’s in-house developed vision inspection software, the system performs real-time image processing and automatic defect judgment. The humanized machine design and intuitive operating interface simplify operation and reduce operator training time.

    Detailed Pictures

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    Product Specifications

    Item

    Specification

    Machine Type

    U-Groove Dial Optical Sorting Machine

    Brand

    JuRen Intelligent

    Inspection Software

    In-house developed vision inspection system

    Applicable Products

    Fasteners, mobile phone components, rubber products, electronic components, irregular metal parts, shafts, bearings, etc.

    Feeding Method

    Automatic vibrating plate feeding

    Dial Structure

    U-Groove Dial

    Camera Quantity

    2–10 industrial cameras (configurable)

    Control System

    Industrial PC

    Inspection Speed

    Up to 1200 pcs/min (depending on product type)

    Inspection Accuracy

    Up to 5 μm

    Inspection Items

    Appearance & dimensional inspection (height, length, diameter, angle, sharpness, concentricity, inner diameter, step measurement, opposite sides, etc.)

    Power Supply

    AC 220V, 50 Hz

    Air Pressure

    86–106 kPa

    Machine Weight

    Approx. 500 kg

    Machine Dimensions (L × W × H)

    1000 × 1200 × 1800 mm

    Operating Temperature

    10°C – 55°C

    Detectable Parts

    Soldering-iron-tips

    Soldering iron tips

    Shaft-parts

    Shaft parts

    Cylindrical-parts

    Cylindrical parts

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